Industry leader W&S Plastics has achieved a significant growth milestone by acquiring an adjoining facility to enhance its operational capacity. This expansion demonstrates the advancing manufacturing company’s rapid growth, which has recently been fuelled by the addition of three new customers and an increasingly diverse project portfolio.
With the acquisition of the facility next to its existing warehouse in Moorebank, Sydney, W&S Plastics has expanded its operations while ensuring continuity, empowering the company to scale operations without disruption from relocation.
A Step Towards Greater Efficiency and Flexibility
With the acquisition of the new warehouse, W&S Plastics has substantially increased its production capacity. The addition of 600 pallet spaces has immediately boosted the company’s ability to hold more stock for longer periods, a critical factor for clients relying on medical equipment and other time-sensitive products. It has also optimised the flow of production, warehousing, and dispatch, improving efficiency across the entire organisation.
This increased storage capability is paired with an investment in larger machines, allowing W&S Plastics to manufacture bigger parts and serve new markets with more complex demands.
The reorganisation of the existing premises and the integration of the new warehouse were planned with an eye toward maximum efficiency. The layout was designed to ensure smooth transitions at every production stage, from raw materials to finished goods. This has significantly streamlined operations and resulted in measurable improvements across the board.
Safety and people flow were also prioritised in the redesign, ensuring that employees can work efficiently and comfortably.
Expanding Assembly Capabilities and Offering New Product Lines
One of the most impactful changes brought about by the expansion is the increased capacity for assembly by creating larger assembly areas. For example, the company has begun production of a new product line that will soon be available in hardware stores across Australia and New Zealand, with the product moulded and assembled on-site. This is a testament to the company’s ability to adapt quickly to new opportunities, producing retail-ready products in-house and delivering them straight to market.
The company has also expanded its printing capabilities by installing 4-color pad printing machines, enhancing the flexibility of its production processes. These machines complement the existing equipment and enable W&S Plastics to produce a broader range of products, offering clients more options and greater customisation.
Customer Benefits: Reliability and Responsiveness
W&S Plastics’ clients are already feeling the benefits of this expansion. The increased storage capacity and more efficient workflows have reduced customer lead times. For local supply chains, this means faster delivery and increased reliability, as the company can now hold more inventory of finished goods ready to ship when needed.
A Positive Response from Staff and Stakeholders
Internally, the expansion has been met with enthusiasm. The creation of new assembly areas and the refurbishment of large office space have refreshed working conditions across the board. The Engineering and New Project Introduction teams have been relocated, further contributing to the company’s productivity. The addition of updated assembly areas has been particularly well-received by staff, highlighting the company’s commitment to operational efficiency and employee well-being.
Clients and stakeholders have also shown enthusiasm for the expansion, recognising that W&S Plastics is positioning itself for long-term success and continued excellence in Australian manufacturing.
A Legacy of Growth and Innovation
W&S Plastics’ journey from a small family-owned business founded in 1978 to an industry leader in Australian advanced manufacturing is one of sustained innovation and commitment to quality.
This latest expansion is a clear indicator that W&S Plastics is not just growing in size but also in capability. The new warehouse and enhanced production capabilities ensure that W&S Plastics is ready to meet the challenges and opportunities of the future while remaining a trusted partner for its wide variety of clients.
